Bourbon barrels enjoy second and third lives around the world, where they're used to age other spirits

Updated on: December 28, 2025 / 7:00 PM EST / CBS News

Bourbon barrels enjoy second and third lives around the world, where they're used to age other spirits

TL;DR

  • Wooden barrels, first used by Celts and Romans, are still vital for aging wine and whiskey, especially bourbon.
  • Bourbon must be aged in new charred oak barrels, a regulation established in the 1930s.
  • The process of making barrels involves cutting oak logs into staves, seasoning them, and assembling them without nails or glue, followed by toasting and charring the interior.
  • The charring process, likened to an 'alligator char,' teases out flavors like caramel and vanilla from the wood.
  • Temperature fluctuations in aging warehouses (rickhouses) help the bourbon interact with the wood, contributing to its flavor development.
  • The bourbon barrel industry is also an investment area, with investors buying newly filled barrels and selling them at a higher price after aging.
  • Used bourbon barrels are in high demand globally for aging other spirits like scotch, tequila, rum, and beer, and are exported in large quantities.
  • New finishing techniques involve aging American whiskey in barrels that previously held spirits from other countries, such as Indian whiskey.
  • Special barrels made from wood sourced from the Bercé forest, intended for the restoration of Notre Dame, were used to age a limited edition bourbon.
  • Bottles of this special bourbon, aged in the Notre Dame restoration wood, sell for significantly higher prices on the secondary market.